How to Calculate Freight Class
Four steps: measure the piece, work out its volume, divide weight by volume to get density, then read the class off the chart. About a minute per piece, with nothing but a tape measure and a scale.
Measure the biggest outside edges
Length, width and height of the piece exactly as it will travel — box bulges, wrapping, and anything sticking out. If it rides on a pallet, the pallet is part of the piece: footprint and height both count.
Work out the volume
Multiply the three measurements in inches and divide by 1,728 to get cubic feet.
Volume (ft³) = L × W × H ÷ 1,728Divide weight by volume
That gives density in pounds per cubic foot (pcf) — the number the whole system runs on.
Density (pcf) = weight (lb) ÷ volume (ft³)Read the class off the chart
Find your density in the freight class chart. The class beside it is your density-based freight class. Exactly on a line? The line belongs to the denser band — 10.00 pcf is 92.5, not 100.
A worked example
A crate measures 36 × 36 × 36 in and weighs 200 lb, packaging included.
- Volume: 36 × 36 × 36 ÷ 1,728 = 27.00 ft³
- Density: 200 ÷ 27.00 = 7.41 pcf
- On the chart, 7.41 pcf falls in the 6–8 band → Class 125
Try it yourself: run this crate in the calculator.
The pallet mistake that costs a class
Say your freight stacks 42 in high on a standard 48 × 40 in pallet, and the loaded piece weighs 500 lb. Measure just the freight and you get one answer; measure the way the carrier does — pallet included, 48 in high — and you get another:
| Measured as | Volume | Density | Class |
|---|---|---|---|
| Freight only: 48 × 40 × 42 in | 46.67 ft³ | 10.71 pcf | 92.5 |
| With the pallet: 48 × 40 × 48 in | 53.33 ft³ | 9.38 pcf | 100 |
Same freight, same weight — one class apart, because six inches of pallet height spread the same 500 lb over more cubic feet. Quote with the freight-only number and the carrier's re-measurement will move you to the higher class and re-rate the bill. Always measure the full outside of the piece as it ships.
What changed in 2025 — and the classes that no longer exist
On July 19, 2025 the NMFC replaced the old density scale with a 13-class scale (Docket 2025-1). Under the old table, very light freight could be Class 500, and the scale also produced 200, 150, 110 and 77.5. Density no longer produces any of those. Today the full range from density is 400 (lightest) down to 50 (densest). If a calculator or chart gives you 500, it's working from the pre-2025 table.
When density doesn't decide the class
Density is the rule for most everyday freight, but not all of it. Some products have a fixed class written into their NMFC item that applies whatever the density works out to, and a few goods are classed on other factors as well. A density calculator — this one included — gives you the density-based estimate. If your product has its own NMFC item, that item and your carrier's measurement have the final word.
Skip the arithmetic
Enter the measurements and get the class for every piece, plus a shipment summary.
Open the freight class calculatorFormulas use inches and pounds; the calculator also accepts feet, cm and kg. See the published test cases for boundary examples for every class.